Tier Sheets — also known as pallet layer pads or slip sheets — are flat sheets placed between palletized layers to stabilize, protect, and separate products during shipping or storage.
Available in corrugated fiberboard, plastic, and chipboard, our Tier Sheets are designed for maximum strength and moisture resistance.
We supply truckload and high-volume quantities starting at 5,000 units to manufacturers, warehouses, and distributors across the United States.
Provide material type, dimensions, and load requirements below. Our packaging experts will return pricing and delivery estimates within one business day.
What Are Tier Sheets?
Tier Sheets are protective pads that sit between stacked layers on a pallet, preventing slippage, crushing, and contamination. They’re a critical component in high-volume logistics, helping stabilize pallet loads and distribute weight evenly for safe transport and storage.
Used across food, beverage, manufacturing, and warehouse sectors, Tier Sheets reduce product damage, streamline stacking automation, and enhance pallet safety during forklift handling.
Key Benefits of Tier Sheets
- ✅ Improves Load Stability: Keeps pallet layers aligned during stacking, wrapping, and transport.
- ✅ Protects Products: Prevents crushing, abrasion, and moisture damage between layers.
- ✅ Versatile Material Options: Corrugated for cost savings, plastic for reusability, and chipboard for strength.
- ✅ Enhances Automation: Compatible with robotic palletizing systems and conveyor lines.
- ✅ Fully Recyclable: 100% recyclable materials for sustainable supply chain operations.
Technical Specifications
| Specification | Options |
|---|---|
| Materials | Corrugated Fiberboard, Chipboard, or Reusable Plastic |
| Standard Sizes | 40×48″, 42×42″, 45×48″, Custom Dimensions Available |
| Thickness | 0.020″ – 0.060″ (Material Dependent) |
| Printing | Optional one-color branding or handling instructions |
| Edge Options | Straight Cut or Rounded for Safety |
| MOQ | 5,000 Units |
Types of Tier Sheets
Corrugated Tier Sheets
Lightweight and cost-effective — ideal for disposable use in general warehousing and manufacturing.
Chipboard Tier Sheets
Denser construction for heavy-duty or high-moisture environments like beverage or chemical plants.
Plastic Tier Sheets
Reusable and washable — perfect for food, pharmaceutical, and closed-loop logistics applications.
Slip Sheets & Layer Pads
Alternative materials for pallet separation, providing additional anti-slip performance.
Industries That Use Tier Sheets
Food & Beverage
Separates cartons and bottles in beverage manufacturing and cold storage operations.
Warehousing & Distribution
Used for staging, storage, and internal logistics to improve stacking safety and stability.
Manufacturing & Assembly
Prevents scuffing or damage to sensitive components and finished parts during pallet stacking.
Recycling & Paper Mills
Supports bundling of recycled materials and finished paper rolls for shipment.
Tier Sheet Comparison Chart
| Feature | Corrugated | Chipboard | Plastic |
|---|---|---|---|
| Reusability | Single Use | Limited Reuse | Multi-Use / Washable |
| Moisture Resistance | Moderate | High | Excellent |
| Weight Capacity | Up to 2,000 lbs | Up to 3,000 lbs | Up to 3,500 lbs |
| Cost Efficiency | ★★★★★ | ★★★★☆ | ★★★☆☆ |
| Recyclability | 100% | 100% | Varies (HDPE / PP) |
FAQs — Tier Sheets
What is your minimum order?
The MOQ for Tier Sheets is 5,000 units per size or material type.
Can you make custom sizes?
Yes — we manufacture Tier Sheets in any dimension or flute grade to fit your pallets and products.
Are Tier Sheets recyclable?
Yes, all corrugated and chipboard sheets are 100% recyclable and can be repulped into new paperboard products.
Do you offer plastic Tier Sheets?
Yes, HDPE and polypropylene options are available for reuse and wash-down environments.
What’s the lead time?
Standard production time is 10–12 business days, with rush options for repeat customers.
Nationwide Manufacturing & Fulfillment
Our facilities manufacture Tier Sheets across multiple regional plants to minimize freight costs and lead times. We service customers in food processing, warehousing, and packaging distribution with consistent truckload and LTL shipping schedules. Every sheet is inspected for dimensional accuracy, flatness, and surface integrity — ensuring smooth performance in automated handling environments.